How Much Is the Equipment for a Fracturing Sand Washing Plant

How much does the equipment for a fracturing sand washing plant cost? This is a question frequently asked by many customers. A fracturing sand washing plant requiress a sand washer, a fine sand recovery machine, and a thickening tank, with prices starting from as low as 100,000 U.S. dollars. A single oil fracturing sand production line (50t/h) consists of five working stages: raw material mining, raw material drying and pre-screening, raw material washing, concentrate drying, and finished product screening and packaging. The specific equipment required depends on the user’s operating conditions, environment, infrastructure setup, and investment budget to tailor an optimal oil fracturing sand washing production line plan.

Fracturing Sand Washing Line Process

After magnetic separation, the fracturing sand enters the sand washing and recycling machine. The sand washing plant rotates to agitate the materials within the washing box for cleaning operations, effectively removing impurities from the material surfaces. Following cleaning, coarse-grained materials are transported by the dredging wheel to the dewatering screen for dewatering. Tailwater is pumped into the separator via a slurry pump, where sediment is separated using the separator. After recovery, fine materials are discharged onto the screen surface of the dewatering screen , while coarse materials are uniformly mixed and dewatered before discharge. Simultaneously, the sludge-water suspension treated by the separator is discharged into the sewage tank. Subsequently, tailwater is pumped from the sewage tank into the thickening tank for mud-water separation operations. Concentrated mud is then pumped into the plate and

e;”>the frame filter press through the bottom of the filter tank to achieve a dry pile. After pressure filtration, the clean water enters the clean water pool to realize the recycling of clean water.

Advantages of Fracturing Sand Washing Lines

1. The fracturing sand production line offers high output, superior efficiency, stable operation, and consistently rounded product particle sizes.

2. The produced sand features uniform granularity, high compressive strength, and reliable quality.

3. The entire process integrates material washing, tailwater purification, and dry discharge of solid waste, enabling zero-discharge operations.

4. The fracturing sand production line is highly targeted. For oil fracturing sand R&D lines, equipment configurations can be customized according to specific customer conditions.

Fracturing Sand Washing Solutions & Pricing

Option 1: Feeder + Mud Dewatering Machine + Spiral Sand Washer + Vibrating Screen + Conveyor

Reference price ≥300,000

Features: Simple production process, easy operation, and low initial investment cost.

Option 2: Feeder + Mud Dewatering Machine + Spiral Sand Washer + Wheel Sand Washer + Vibrating Screen + Conveyor

Reference price ≥ 500,000

Features: This production line is ideal for processing large volumes of raw material with high discharge requirements.

Option 3: Mobile Mud Dewatering Machine + Mobile Spiral Sand Washer

Reference price ≥ 600,000

Features: Designed for non-fixed sites, this integrated production line features a compact footprint and significantly reduces raw material transportation costs.

How much does a set of fracturing sand washing equipment cost? Market quotations typically range from approximately 300,000 to 1 million, primarily influenced by manufacturer selection, configuration schemes, and equipment models. Different design solutions vary in output capacity and discharge particle sizes, as well as in raw materials, processing techniques, and business models, resulting in price differences. LZZG offers dedicated sales managers to assist you and customize an investment plan tailored to your budget.